Product Features
Vision-Based Positioning with a BASLER Industrial Camera:The machine uses a German BASLER industrial camera to capture product positioning points. The camera works with the servo-driven rotary station, while the PLC control system coordinates the labeling process to achieve accurate positioning.This vision-based system is particularly suitable for applications where labels must align with a specific bottle feature, printed pattern, or designated position. It helps improve labeling consistency across production batches and reduces dependence on manual positioning adjustments.
High-Speed ABB Servo Label Dispensing System:The High-Speed Labeling Machine adopts an ABB servo label dispensing system featuring high power, high torque, and low inertia. The maximum label dispensing speed can reach 80 m/min, supporting efficient label delivery in demanding production environments.The servo-driven design enables responsive label feeding and precise control of label movement, helping maintain stable performance during continuous operation.
Pressure-Free Servo Bottle Separation and Feeding:The machine uses a servo-driven bottle separation star wheel working with the infeed star wheel to guide containers smoothly into the labeling station.This pressure-free feeding design helps prevent bottles from squeezing against one another and reduces the risk of surface scratches. It supports stable bottle transfer at high operating speeds, making the machine suitable for large-capacity containers and packaging lines that require reliable product handling.
Dual Touchscreen Control for Easier Operation:The machine features linked main and auxiliary human-machine interfaces. The auxiliary touchscreen is movable, allowing operators to adjust settings from a more convenient position during machine setup and changeovers.This dual-screen configuration reduces unnecessary movement between control points, improves accessibility during adjustment, and helps shorten setup time when changing bottle or label specifications.
Automatic Label Station Switching for Continuous Production:The machine features a dual label-holder and four-station configuration designed to switch automatically between label stations. This arrangement supports label changeovers without stopping the machine under suitable operating conditions.By reducing downtime associated with label replacement, the system helps improve production continuity and equipment utilization. Actual changeover performance depends on the label configuration and operating conditions.
Adjustable Label Dispenser and Stable Backing Paper Collection:The label dispenser features a three-column structure with eight-dimensional spatial adjustment, allowing flexible positioning for different labeling requirements.An independent servo motor works with a three-stage tension-spring clutch to control label dispensing. During backing paper collection, a separate servo motor works with a mechanical buffer to maintain more uniform tension and reduce the risk of backing paper breakage.This design supports stable label feeding and helps simplify adjustments during production changeovers.
Automatic Centralized Lubrication System:An automatic centralized lubrication system regularly lubricates key moving components. This reduces the need for frequent manual lubrication, simplifies routine maintenance, and helps extend the service life of the machine.